Composite Insulators

Composite Insulators

Type
Voltage
Dry lightning impulse voltage
Wet power frequency voltage
Mechanical load
Delivery time
Country of origin

Customized composite insulator for best price and fast worldwide delivery

Composite insulators, also known as polymer insulators or composite suspension insulators, are insulating devices used in power transmission and distribution systems. They are constructed using a combination of different materials, typically a fiberglass reinforced epoxy resin core with silicone rubber housing. Composite insulators offer several advantages over traditional porcelain insulators, including lighter weight, better resistance to pollution, and higher mechanical strength.

Here are some key features and applications of composite insulators:

Lightweight: Composite insulators are significantly lighter than their porcelain counterparts, making them easier to handle during installation and maintenance.

Corrosion Resistance: The materials used in composite insulators are resistant to corrosion, ensuring a longer service life in harsh environmental conditions.

High Mechanical Strength: Composite insulators exhibit high mechanical strength, making them less prone to damage from vibration, wind, and other mechanical stresses.

Excellent Pollution Performance: The silicone rubber housing provides excellent pollution performance, reducing the risk of flashovers in contaminated environments.

Hydrophobic Properties: Composite insulators are hydrophobic, meaning they repel water, which helps prevent the accumulation of contaminants on the surface.

Ease of Cleaning: The smooth surface of composite insulators allows for easier cleaning, further enhancing their performance in polluted areas.

Applications: Transmission Lines: Used in overhead transmission lines to support and insulate conductors.

Distribution Lines: Employed in distribution networks to isolate and support conductors.

Substations: Utilized in substations to insulate and support busbars, connectors, and other equipment.

Rail Electrification: Applied in electrified rail systems to support and insulate overhead lines.

Renewable Energy Projects: Used in solar and wind power plants to support and insulate electrical components.

HVAC (High-Voltage Alternating Current) Systems: Employed in high-voltage applications, including switchyards and HVAC transmission lines.

Switchgear and Circuit Breakers: Utilized in switchgear and circuit breakers to provide insulation and support for switching operations.

Composite insulators have become increasingly popular in the power industry due to their superior performance in various environmental conditions and their ability to meet the specific requirements of modern electrical systems.

Composite insulators for power transmission and distribution come in various types, each designed for specific applications within the electrical grid. Here are some common types of composite insulators:

Suspension Insulators: Application: Used in overhead transmission lines to support and insulate conductors. Design: Typically consists of a fiberglass-reinforced epoxy resin core and a silicone rubber housing.

Line Post Insulators: Application: Mounted on poles or structures in distribution lines to support and insulate conductors. Design: Features a vertical design and provides insulation for low to medium voltage lines.

Station Post Insulators: Application: Used in substations to insulate and support busbars, connectors, and other equipment. Design: Has a similar structure to line post insulators but may be larger for higher voltage applications.

Pin Type Insulators: Application: Mounted on crossarms or other supporting structures in distribution lines. Design: Features a pin at the base for attachment to the supporting structure, providing insulation for low to medium voltage lines.

Post Insulators for Switchgear: Application: Used in switchgear and circuit breakers to provide insulation and support for switching operations. Design: Tailored to the specific requirements of switchgear applications.

Railway Insulators: Application: Employed in electrified rail systems to support and insulate overhead lines. Design: Designed to meet the mechanical and electrical demands of railway electrification.

Composite Hollow Core Insulators: Application: Commonly used in HVAC (High-Voltage Alternating Current) systems, including switchyards and transmission lines. Design: Features a hollow core design, offering reduced weight and improved performance.

Insulators for High Contamination Areas: Application: Specifically designed for areas with high pollution levels to prevent flashovers. Design: Includes features such as sheds and coatings to enhance pollution performance.

Insulators for Compact Lines: Application: Designed for compact transmission lines with limited space. Design: Features a compact design to accommodate space constraints.

Insulators for Renewable Energy Projects: Application: Used in solar and wind power plants to support and insulate electrical components. Design: Tailored to the requirements of renewable energy installations.

The specific type of composite insulator selected depends on factors such as the voltage level, environmental conditions, mechanical load, and the requirements of the particular application within the power transmission and distribution system.

Composite insulators find extensive usage in power transmission and distribution systems due to their favorable characteristics. Here are the common applications where composite insulators are employed:

Transmission Lines: Usage: Used for supporting and insulating conductors in overhead transmission lines. Advantages: Lightweight construction helps reduce the load on supporting structures. Excellent pollution performance is crucial for reliability in various environmental conditions.

Distribution Lines: Usage: Installed in distribution networks to isolate and support conductors. Advantages: Lighter weight simplifies installation and maintenance. Resistance to pollution is beneficial in areas with contamination risks.

Substations: Usage: Utilized for insulating and supporting busbars, connectors, and other equipment within substations. Advantages: High mechanical strength ensures reliability in substation environments. Corrosion resistance is valuable for long service life.

Rail Electrification: Usage: Applied in electrified rail systems to support and insulate overhead lines. Advantages: Lightweight design is advantageous for rail infrastructure. Resistance to environmental factors is crucial for rail electrification projects.

Renewable Energy Projects: Usage: Employed in solar and wind power plants to support and insulate electrical components. Advantages: Resistance to weather conditions is essential for renewable energy installations. Lightweight construction aids in installation in remote locations.

HVAC (High-Voltage Alternating Current) Systems: Usage: Used in high-voltage applications, including switchyards and HVAC transmission lines. Advantages: Composite insulators are suitable for high-voltage environments. Hydrophobic properties are beneficial in areas with high humidity.

Switchgear and Circuit Breakers: Usage: Employed in switchgear and circuit breakers to provide insulation and support for switching operations. Advantages: Tailored designs meet the specific requirements of switchgear applications. Lightweight construction facilitates handling.

Compact Lines: Usage: Designed for use in compact transmission lines with limited space. Advantages: The compact design is beneficial in constrained environments. Resistance to pollution is crucial for reliable performance.

Insulators for High Contamination Areas: Usage: Specifically designed for areas with high pollution levels to prevent flashovers. Advantages: Enhanced pollution performance ensures reliability in contaminated environments.

Insulators for Low-Temperature Environments: Usage:  Tailored for use in regions with low temperatures to maintain performance. Advantages: Materials selected for low-temperature applications ensure reliability in challenging climates.

Composite insulators are chosen based on their specific advantages, such as lightweight construction, high mechanical strength, and resistance to environmental factors, making them suitable for a wide range of applications in power transmission and distribution.

According to IEC VDE DIN ANSI ISO IEEE standards, composite insulator is of the following type post insulator, railway insulator, suspension insulator, tension insulator, construction metal end fitting, e-field control, rod, housing, sheath of the rod, weather sheath and features high voltage, medium voltage, low voltage, manual and label, indoor use, outdoor use, wet weather conditions, antistatic, tested, electrostatic, certified, adjustable, insulated, insulating, composite, oil resistant, high quality.

Composite insulator and safe working environment

To ensure a safe working environment, use composite insulator in e-mobility, high voltage substation, medium voltage substation, low voltage substation, overhead power line, transformer substation, high voltage switchgear, medium voltage switchgear, low voltage switchgear, railway, subway, tramway, solar panels, hybrid car, batteries, cable, electrical sector, power plant, production, transport, energy transmission, energy distribution.

Buy online composite insulator save a lot of time and money

As a electrician, procurement, sales engineer, bidding engineer, design engineer, project manager, commissioning engineer, service engineer, operations engineer, safety manager, quality manager, electrical engineer, electrical engineer, automotive engineer, chemical engineer, electronics engineer, engineering department manager, environmental engineer, health and safety engineer, hydraulics engineer, industrial engineer, installation, repair, department manager, logistics engineer, materials engineer, mechanical engineer, planning engineer, production engineer, professional engineer, structural engineer, technical department manager, electrician welder, craftsman construction worker, installation worker, safety worker, procurement, purchasing, supervisor, foreman, commissioning engineer, skilled mechanics fitter, skilled electricians, non-skilled labor, electric engineer, you benefit from direct procurement, customized products, fast delivery, huge product variety, 24/7 stock, price, delivery time availability, 24/7 live chat in 6 languages, online order status, online shipment status, same operative system for all products, European high-quality products, environment-friendly products and make savings in procurement, project management, engineering, order execution, stock, shipment, customs duty, request for quotation, technical clarification, commercial clarification, negotiation, translation, manufacturer visit.

Order online composite insulator with worldwide fast shipping

Our customized composite insulator sourced from leading, European manufactures such as: Bonomi, Elektroporcelán, Siemens Energy, Hitachi Energy, ABB, GE, Sediver, VERESCENCE La Granja, Lviv Insulator, AIZ, Ensto, FCI, Iberapa, Inael, IZOELEKTRO, KUVAG, Nyir Mix Trade, Pfisterer, Radpol, Zapel, Aresmetal, Biname, CERISOL, LAPP Insulators, GIG Group, Nikdim, PPC, Allied Insulators, Alce Elektrik, Elettroresin, Georg Jordan, KPB Intra, LUKA, Birer, Sonneberg, MBS, Reinhausen, Polipar, CEIE, Electroceramica, Elettroresin, Esitas, Alstom, Koncar, Schneider Electric, TE Connectivity.

We ensure fast delivery of composite insulator to Bulgaria (Sofia, Plovdiv, Varna), Czech Republic (Prague, Brno, Ostrava), Hungary (Budapest), Netherlands (Amsterdam, Rotterdam, The Hague, Utrecht, Eindhoven), Poland (Warsaw, Kraków, Łódź, Wrocław, Poznań), Romania (Bucharest, Cluj-Napoca, Timisoara), Slovakia (Bratislava, Kosice), Ukraine (Kyiv, Kharkiv, Odesa, Dnipro), Bahrain (Manama, Riffa), Bangladesh (Dhaka, Chittagong, Khulna), Egypt (Cairo, Aswan, Luxor), Ghana (Accra, Kumasi, Tamale), India (Mumbai, Delhi, Bangalore), Iraq (Baghdad, Al-Mawsil, Al-Basrah), Kenya (Nairobi, Mombasa, Kisumu, Nakuru), Kuwait (Ḩawallī), Namibia(Windhoek, Rundu, Walvis Bay), Nigeria (Lagos, Kano, Ibadan, Kaduna), Oman (Muscat, Seeb, Salalah), Pakistan (Karachi, Lahore, Faisalabad), Qatar (Doha, Al Rayyan), Saudi Arabia (Riyadh, Jeddah, Makkah, Medina), South Africa (Cape Town, Durban, Johannesburg, Soweto), Tanzania (Dar es Salaam, Mwanza, Arusha), United Arab Emirates (Dubai, Abu Dhabi, Sharjah), Zambia (Lusaka, Kitwe), Croatia (Zagreb, Split, Rijeka), Greece (Athens, Thessaloniki, Patras), Israel (Jerusalem, Tel Aviv, Haifa), Turkey (Istanbul, Ankara, Izmir, Bursa), Canada (Toronto, Montreal, Calgary, Ottawa, Edmonton, Vancouver), USA (New York, Los Angeles, Chicago, Houston, Phoenix, Philadelphia, San Antonio, San Diego, Dallas, San Jose), China (Shanghai, Beijing, Guangzhou, Shenzhen, Chengdu, Chongqing), South Korea (Seoul, Busan, Incheon, Daegu), Taiwan (Taipei, Kaohsiung City, Taichung, Tainan City), Denmark (Copenhagen, Aarhus, Odense), Finland (Helsinki, Espoo, Tampere, Vantaa), Georgia (Tbilisi, Batumi), Ireland (Dublin, Belfast, Cork), Kazakhstan (Almaty, Nur-Sultan, Shymkent), Norway (Oslo, Stavanger, Bergen), Sweden (Stockholm, Gothenburg, Malmo), United Kingdom (London, Birmingham, Glasgow, Liverpool, Bristol, Manchester), Australia (Sydney, Melbourne, Brisbane, Perth, Adelaide), Indonesia (Jakarta, Surabaya, Bandung), Malaysia (Kuala Lumpur, Seberang Perai, Subang Jaya), New Zealand (Auckland, Wellington, Christchurch), Philippines (Quezon City, Manila, Caloocan City), Singapore, Thailand (Bangkok, Nonthaburi), Viet Nam (Hanoi), Hong Kong.

Customized composite insulator for best price and fast worldwide delivery

Composite insulators, also known as polymer insulators or composite suspension insulators, are insulating devices used in power transmission and distribution systems. They are constructed using a combination of different materials, typically a fiberglass reinforced epoxy resin core with silicone rubber housing. Composite insulators offer several advantages over traditional porcelain insulators, including lighter weight, better resistance to pollution, and higher mechanical strength.

Here are some key features and applications of composite insulators:

Lightweight: Composite insulators are significantly lighter than their porcelain counterparts, making them easier to handle during installation and maintenance.

Corrosion Resistance: The materials used in composite insulators are resistant to corrosion, ensuring a longer service life in harsh environmental conditions.

High Mechanical Strength: Composite insulators exhibit high mechanical strength, making them less prone to damage from vibration, wind, and other mechanical stresses.

Excellent Pollution Performance: The silicone rubber housing provides excellent pollution performance, reducing the risk of flashovers in contaminated environments.

Hydrophobic Properties: Composite insulators are hydrophobic, meaning they repel water, which helps prevent the accumulation of contaminants on the surface.

Ease of Cleaning: The smooth surface of composite insulators allows for easier cleaning, further enhancing their performance in polluted areas.

Applications: Transmission Lines: Used in overhead transmission lines to support and insulate conductors.

Distribution Lines: Employed in distribution networks to isolate and support conductors.

Substations: Utilized in substations to insulate and support busbars, connectors, and other equipment.

Rail Electrification: Applied in electrified rail systems to support and insulate overhead lines.

Renewable Energy Projects: Used in solar and wind power plants to support and insulate electrical components.

HVAC (High-Voltage Alternating Current) Systems: Employed in high-voltage applications, including switchyards and HVAC transmission lines.

Switchgear and Circuit Breakers: Utilized in switchgear and circuit breakers to provide insulation and support for switching operations.

Composite insulators have become increasingly popular in the power industry due to their superior performance in various environmental conditions and their ability to meet the specific requirements of modern electrical systems.

Composite insulators for power transmission and distribution come in various types, each designed for specific applications within the electrical grid. Here are some common types of composite insulators:

Suspension Insulators: Application: Used in overhead transmission lines to support and insulate conductors. Design: Typically consists of a fiberglass-reinforced epoxy resin core and a silicone rubber housing.

Line Post Insulators: Application: Mounted on poles or structures in distribution lines to support and insulate conductors. Design: Features a vertical design and provides insulation for low to medium voltage lines.

Station Post Insulators: Application: Used in substations to insulate and support busbars, connectors, and other equipment. Design: Has a similar structure to line post insulators but may be larger for higher voltage applications.

Pin Type Insulators: Application: Mounted on crossarms or other supporting structures in distribution lines. Design: Features a pin at the base for attachment to the supporting structure, providing insulation for low to medium voltage lines.

Post Insulators for Switchgear: Application: Used in switchgear and circuit breakers to provide insulation and support for switching operations. Design: Tailored to the specific requirements of switchgear applications.

Railway Insulators: Application: Employed in electrified rail systems to support and insulate overhead lines. Design: Designed to meet the mechanical and electrical demands of railway electrification.

Composite Hollow Core Insulators: Application: Commonly used in HVAC (High-Voltage Alternating Current) systems, including switchyards and transmission lines. Design: Features a hollow core design, offering reduced weight and improved performance.

Insulators for High Contamination Areas: Application: Specifically designed for areas with high pollution levels to prevent flashovers. Design: Includes features such as sheds and coatings to enhance pollution performance.

Insulators for Compact Lines: Application: Designed for compact transmission lines with limited space. Design: Features a compact design to accommodate space constraints.

Insulators for Renewable Energy Projects: Application: Used in solar and wind power plants to support and insulate electrical components. Design: Tailored to the requirements of renewable energy installations.

The specific type of composite insulator selected depends on factors such as the voltage level, environmental conditions, mechanical load, and the requirements of the particular application within the power transmission and distribution system.

Composite insulators find extensive usage in power transmission and distribution systems due to their favorable characteristics. Here are the common applications where composite insulators are employed:

Transmission Lines: Usage: Used for supporting and insulating conductors in overhead transmission lines. Advantages: Lightweight construction helps reduce the load on supporting structures. Excellent pollution performance is crucial for reliability in various environmental conditions.

Distribution Lines: Usage: Installed in distribution networks to isolate and support conductors. Advantages: Lighter weight simplifies installation and maintenance. Resistance to pollution is beneficial in areas with contamination risks.

Substations: Usage: Utilized for insulating and supporting busbars, connectors, and other equipment within substations. Advantages: High mechanical strength ensures reliability in substation environments. Corrosion resistance is valuable for long service life.

Rail Electrification: Usage: Applied in electrified rail systems to support and insulate overhead lines. Advantages: Lightweight design is advantageous for rail infrastructure. Resistance to environmental factors is crucial for rail electrification projects.

Renewable Energy Projects: Usage: Employed in solar and wind power plants to support and insulate electrical components. Advantages: Resistance to weather conditions is essential for renewable energy installations. Lightweight construction aids in installation in remote locations.

HVAC (High-Voltage Alternating Current) Systems: Usage: Used in high-voltage applications, including switchyards and HVAC transmission lines. Advantages: Composite insulators are suitable for high-voltage environments. Hydrophobic properties are beneficial in areas with high humidity.

Switchgear and Circuit Breakers: Usage: Employed in switchgear and circuit breakers to provide insulation and support for switching operations. Advantages: Tailored designs meet the specific requirements of switchgear applications. Lightweight construction facilitates handling.

Compact Lines: Usage: Designed for use in compact transmission lines with limited space. Advantages: The compact design is beneficial in constrained environments. Resistance to pollution is crucial for reliable performance.

Insulators for High Contamination Areas: Usage: Specifically designed for areas with high pollution levels to prevent flashovers. Advantages: Enhanced pollution performance ensures reliability in contaminated environments.

Insulators for Low-Temperature Environments: Usage:  Tailored for use in regions with low temperatures to maintain performance. Advantages: Materials selected for low-temperature applications ensure reliability in challenging climates.

Composite insulators are chosen based on their specific advantages, such as lightweight construction, high mechanical strength, and resistance to environmental factors, making them suitable for a wide range of applications in power transmission and distribution.

According to IEC VDE DIN ANSI ISO IEEE standards, composite insulator is of the following type post insulator, railway insulator, suspension insulator, tension insulator, construction metal end fitting, e-field control, rod, housing, sheath of the rod, weather sheath and features high voltage, medium voltage, low voltage, manual and label, indoor use, outdoor use, wet weather conditions, antistatic, tested, electrostatic, certified, adjustable, insulated, insulating, composite, oil resistant, high quality.

Composite insulator and safe working environment

To ensure a safe working environment, use composite insulator in e-mobility, high voltage substation, medium voltage substation, low voltage substation, overhead power line, transformer substation, high voltage switchgear, medium voltage switchgear, low voltage switchgear, railway, subway, tramway, solar panels, hybrid car, batteries, cable, electrical sector, power plant, production, transport, energy transmission, energy distribution.

Buy online composite insulator save a lot of time and money

As a electrician, procurement, sales engineer, bidding engineer, design engineer, project manager, commissioning engineer, service engineer, operations engineer, safety manager, quality manager, electrical engineer, electrical engineer, automotive engineer, chemical engineer, electronics engineer, engineering department manager, environmental engineer, health and safety engineer, hydraulics engineer, industrial engineer, installation, repair, department manager, logistics engineer, materials engineer, mechanical engineer, planning engineer, production engineer, professional engineer, structural engineer, technical department manager, electrician welder, craftsman construction worker, installation worker, safety worker, procurement, purchasing, supervisor, foreman, commissioning engineer, skilled mechanics fitter, skilled electricians, non-skilled labor, electric engineer, you benefit from direct procurement, customized products, fast delivery, huge product variety, 24/7 stock, price, delivery time availability, 24/7 live chat in 6 languages, online order status, online shipment status, same operative system for all products, European high-quality products, environment-friendly products and make savings in procurement, project management, engineering, order execution, stock, shipment, customs duty, request for quotation, technical clarification, commercial clarification, negotiation, translation, manufacturer visit.

Order online composite insulator with worldwide fast shipping

Our customized composite insulator sourced from leading, European manufactures such as: Bonomi, Elektroporcelán, Siemens Energy, Hitachi Energy, ABB, GE, Sediver, VERESCENCE La Granja, Lviv Insulator, AIZ, Ensto, FCI, Iberapa, Inael, IZOELEKTRO, KUVAG, Nyir Mix Trade, Pfisterer, Radpol, Zapel, Aresmetal, Biname, CERISOL, LAPP Insulators, GIG Group, Nikdim, PPC, Allied Insulators, Alce Elektrik, Elettroresin, Georg Jordan, KPB Intra, LUKA, Birer, Sonneberg, MBS, Reinhausen, Polipar, CEIE, Electroceramica, Elettroresin, Esitas, Alstom, Koncar, Schneider Electric, TE Connectivity.

We ensure fast delivery of composite insulator to Bulgaria (Sofia, Plovdiv, Varna), Czech Republic (Prague, Brno, Ostrava), Hungary (Budapest), Netherlands (Amsterdam, Rotterdam, The Hague, Utrecht, Eindhoven), Poland (Warsaw, Kraków, Łódź, Wrocław, Poznań), Romania (Bucharest, Cluj-Napoca, Timisoara), Slovakia (Bratislava, Kosice), Ukraine (Kyiv, Kharkiv, Odesa, Dnipro), Bahrain (Manama, Riffa), Bangladesh (Dhaka, Chittagong, Khulna), Egypt (Cairo, Aswan, Luxor), Ghana (Accra, Kumasi, Tamale), India (Mumbai, Delhi, Bangalore), Iraq (Baghdad, Al-Mawsil, Al-Basrah), Kenya (Nairobi, Mombasa, Kisumu, Nakuru), Kuwait (Ḩawallī), Namibia(Windhoek, Rundu, Walvis Bay), Nigeria (Lagos, Kano, Ibadan, Kaduna), Oman (Muscat, Seeb, Salalah), Pakistan (Karachi, Lahore, Faisalabad), Qatar (Doha, Al Rayyan), Saudi Arabia (Riyadh, Jeddah, Makkah, Medina), South Africa (Cape Town, Durban, Johannesburg, Soweto), Tanzania (Dar es Salaam, Mwanza, Arusha), United Arab Emirates (Dubai, Abu Dhabi, Sharjah), Zambia (Lusaka, Kitwe), Croatia (Zagreb, Split, Rijeka), Greece (Athens, Thessaloniki, Patras), Israel (Jerusalem, Tel Aviv, Haifa), Turkey (Istanbul, Ankara, Izmir, Bursa), Canada (Toronto, Montreal, Calgary, Ottawa, Edmonton, Vancouver), USA (New York, Los Angeles, Chicago, Houston, Phoenix, Philadelphia, San Antonio, San Diego, Dallas, San Jose), China (Shanghai, Beijing, Guangzhou, Shenzhen, Chengdu, Chongqing), South Korea (Seoul, Busan, Incheon, Daegu), Taiwan (Taipei, Kaohsiung City, Taichung, Tainan City), Denmark (Copenhagen, Aarhus, Odense), Finland (Helsinki, Espoo, Tampere, Vantaa), Georgia (Tbilisi, Batumi), Ireland (Dublin, Belfast, Cork), Kazakhstan (Almaty, Nur-Sultan, Shymkent), Norway (Oslo, Stavanger, Bergen), Sweden (Stockholm, Gothenburg, Malmo), United Kingdom (London, Birmingham, Glasgow, Liverpool, Bristol, Manchester), Australia (Sydney, Melbourne, Brisbane, Perth, Adelaide), Indonesia (Jakarta, Surabaya, Bandung), Malaysia (Kuala Lumpur, Seberang Perai, Subang Jaya), New Zealand (Auckland, Wellington, Christchurch), Philippines (Quezon City, Manila, Caloocan City), Singapore, Thailand (Bangkok, Nonthaburi), Viet Nam (Hanoi), Hong Kong.